Featured

ArticlesFeaturedMixing

Utilization of AI driven solutions for rubber compound formulation: A practical approach

The integration of artificial intelligence (AI) into various industrial sectors has spurred remarkable progress in the field of manufacturing process development. This concept has been extended to polymer compound formulations, where AI techniques have been used to optimize rubber formulations as well. Furthermore, it is conceivable that mixtures of other polymers, such as TPEs, thermoplastic materials or polyurethane compounds, could be similarly treated. Advantages of employing AI driven tools include reduced development time, enhanced efficiency and increased accuracy.

Read More
ArticlesChemicals & MaterialsFeaturedMixing

Custom compounding with Spherix aluminosilicate microspheres

Spherix manufactures post-industrial recycled aluminosilicate ceramic microspheres with a mean particle size of 3-4 μm. The solid, incompressible spheres mechanically facilitate ingredient dispersion, processing speed and improved surface quality within a wide variety of polymer systems during both mastication and downstream processing. They promote flow and can reduce the need for conventional lubricants depending on the compound. Spherix is a registered trademark of Spherix.

Read More
ArticlesAutomotive Elastomers & PartFeaturedMixing

Therban HT: Compounding with a new heat resistant HNBR elastomer

There is an increased demand for elastomeric compositions having improved heat and fluid resistance in automotive and industrial applications. In automotive applications, new sophisticated designs and engineering of engine compartments and under-the-hood parts require the use of elastomeric composites that can withstand higher service temperatures and have excellent long term aging properties. Similarly, industrial applications are following a similar trend where elastomers are expected to have high performance and function longer in harsher conditions.

Read More
ArticlesFeaturedSilicone & Medical

Silicones’ role in decarbonization studied

A study to identify and quantify silicones’ contributions to the EU Green Deal’s ambitions to become climate neutral by 2050 reveals an annual greenhouse gas (GHG) emission saving potential of 96.4 metric tons (MT) in 2030. This is equivalent to the carbon footprint of 36 million people’s electricity consumption (for reference, Poland has 37 million inhabitants). These savings are projected to be 42.6 MT by 2050 for silicone-using technologies compared to non-silicones alternatives.

Read More
ArticlesCarbon Black, Silica & Reinforcing MaterialsFeatured

Bringing circularity at scale to the rubber industry with sustainable carbonaceous material

Pyrolysis has been used as a means of recycling end-of-life tires or other post-industrial and/or consumer rubber products for several years. This process produces several valuable secondary raw materials that support the circular economy. One such material, sustainable carbonaceous material (SCM), can be used as a sustainable alternative to carbon black in many applications where traditional virgin carbon black is used. Although traditionally seen as suitable only for low value applications, recent advances allow the use of SCM in a wider range of higher value products. These advances are helping compounders and OEMs meet their sustainability targets by allowing the use of a higher percentage of sustainable materials in their formulations with minimal adjustments or loss in performance.

Read More
ArticlesCarbon Black, Silica & Reinforcing MaterialsFeatured

Chloramine devulcanization: Setting new standards in carbon black and rubber recovery from end-of-life tires

A constantly developing automotive industry and the growing number of vehicles generate massive tire demand. The worldwide demand is expected to reach more than 3 billion units by 2025, with an indicated rise of 4% and an estimated sales forecast of $258 billion. Further management and recycling of end-of-life tires (ELTs) is still a critical challenge globally which needs to be overcome, since it produces severe land, water and air pollution. The development of low cost, environmentally benign and industrial scale tire recycling methods is gaining more attention, garnering much ongoing research to address the problem. However, due to the complex and heterogeneous three-dimensional structure of the tire, the development of efficient, industrial scale devulcanization technologies that can electively recover the main components of the tire, such as carbon black and rubber, is rare.

Read More
ArticlesCarbon Black, Silica & Reinforcing MaterialsFeatured

Carbon black specifically designed for tires and rubber goods in the EV market

The concept of an electric vehicle developed nearly 200 years ago, with European and U.S. inventors at the forefront. However, as the electric vehicle was sought after, so too was the gasoline powered vehicle, which had an improved internal combustion engine. Electric vehicles were favored, though, as they were rendered quiet and did not emit odorous gases like the other vehicle types. The ease of driving made it very popular among urban residents. Such advantages propelled vehicle sales in the early 1900s; although, despite such early popularity, electric vehicles just about faded by 1935, as gas became cheap and ever more abundant. Decades ensued, and it was not until global environmental concerns and the rise in oil prices that more research and development was dedicated to the electric vehicle.

Read More